A fully automatic rotary-basket line that rotates parts through wash, rinse and drying stages for small, tumble-friendly components.
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Multi-Tank & Automatic Cleaning Systems
Fully Automatic Rotary-Basket Ultrasonic Cleaning Line
Automatic rotating-basket multi-stage cleaning and drying line
The rotary basket ultrasonic cleaner is an automated multi-stage machine in which a sealed rotating basket or drum carries small, tumble-friendly parts through ultrasonic wash, rinse and drying. Rotation continuously tumbles the load so every part is exposed evenly and cavities drain freely.
Construction, controls and process options for this equipment.
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Multi-Tank & Automatic Cleaning Systems
Fully Automatic Rotary-Basket Ultrasonic Cleaning Line
01
Rotating basket or drum
Tumbling exposes every part and drains cavities between stages.
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Variable rotation speed
Speed is set for part size, geometry and fragility.
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Multi-stage ultrasonic wash
Rough and fine wash stages handle heavy and light soil.
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Rinse stages
Multi-stage rinsing controls detergent carryover.
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Integrated drying
Hot-air or other drying matches the tumbling load.
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Automatic transfer
Parts move between stages without manual handling.
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Filtration and oil removal
Stage filtration and oil skimming keep the wash bath usable.
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PLC control
Recipes and throughput are managed from a central control panel.
Model
Basket Dia (mm)
Stages
Frequency
Throughput
Drying
LJ-RB600
600
3
28 KHz
100-200 kg/h
Hot air
LJ-RB800
800
4
28 KHz
200-400 kg/h
Hot air
LJ-RB1000
1000
5
28 KHz
400-700 kg/h
Hot air / vacuum
LJ-RB1200
1200
5-6
28 KHz
700-1000 kg/h
Hot air / vacuum
Basket geometry, perforation, stage count and loading automation are engineered to order. Parts that must not touch are run on mesh-belt or gantry lines instead.
Applications
Typical applications
Common workpieces, contamination types and process uses for this rotary basket ultrasonic cleaner.
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Fully Automatic Rotary-Basket Ultrasonic Cleaning Line
Batch and process applications for the equipment.
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Fasteners
High-volume bolts, nuts, screws and washers.
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Small stamped parts
Tumbling removes drawing oil and burrs.
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Turned small parts
Cleans fittings, sleeves and small machined components.
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Ball and roller parts
Tumbles small bearing components in volume.
05
Sintered parts
Removes processing oil from small porous parts.
06
Plastic and rubber parts
Removes release agent from small moldings.
07
Small die-cast parts
Degates residual oil and light casting residues.
08
Hardware fittings
Cleans hinges, brackets and fittings.
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Metal caps and closures
High-volume degreasing in a continuous line.
Configuration Options
Configure the system for your process
Tank dimensions, utilities, automation and process settings are finalized around the application.
Part size and whether tumbling is acceptable
Basket diameter and perforation
Stage count and throughput
Drying method
Loading and unloading automation
Load
Small tumble-friendly parts
Stages
Wash, rinse, dry, configurable
Rotation
Variable speed basket
Throughput
100-1,000 kg/h
Operation
Automatic with PLC control
Product Questions
Before selecting this equipment
Small, tumble-friendly parts that can touch without damage, such as fasteners and small stamped or turned components. Delicate or must-not-touch parts are better on a mesh-belt or gantry line.
Tumbling continuously changes which surface is exposed, removes trapped liquid and air from cavities and ensures even coverage in a continuous high-volume process.
Three stages (wash, rinse, dry) cover general work; heavier oil or tighter cleanliness may require four to six stages including rough and fine wash and multiple rinses.
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Review adjacent configurations before fixing the cleaning process.
