Multi-Stage Systems
Multi-Tank Ultrasonic Cleaning Machine - Clean, Rinse and Dry in One Line
A configurable 2-8+ stage system combining rough wash, fine wash, rinsing, treatment and drying around the required cleanliness target.
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LENJEX Industrial Cleaning
Multi-Stage Cleaning
A single bath cannot always deliver low carryover, final-rinse quality and dry parts. The stage sequence must support the final acceptance requirement.
The Challenge
Control the whole cleaning path
A single bath cannot always deliver low carryover, final-rinse quality and dry parts. The stage sequence must support the final acceptance requirement.
A stable solution combines ultrasonic energy with chemistry, liquid management, basket design, handling and inspection.
Engineering Approach
Four decisions for process development
Trial conditions are recorded so the equipment can be configured around a repeatable cycle.
01
Map soil removal and rinse demand
02
Separate dirty and clean stages
03
Select water flow and filtration
04
Add passivation or drying only where required
Expected Process Outcomes
What the solution is designed to improve
Final results depend on the representative parts, production loading and agreed acceptance criteria.
Lower cross-contamination
Controlled rinse quality
Process flexibility
Clear upgrade path to automation
Equipment Options
Systems to evaluate
The recommended family is confirmed after process and production review.
Automatic Cleaning Lines
Full-Automatic Gantry Ultrasonic Cleaning Line for High-Volume Production
A PLC-controlled gantry line that automatically lifts, transfers, oscillates and optionally rotates baskets through 3-12 process stations.
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Automatic Cleaning Lines
Robotic-Arm Automatic Ultrasonic Cleaning Cell
A compact six-axis robotic cell that tilts, rotates and inverts baskets through clustered ultrasonic, rinse, treatment and drying stations.
View configurationSolution Questions
Before process trials
Start with representative workpieces, the contamination description and a practical cleanliness acceptance method.
No. The stage count depends on wash performance, rinse carryover, final cleanliness and drying requirements.
LENJEX reviews process trials, production load, handling, utilities and site requirements before confirming technical data.